Course Details

This course is appropriate for a wide range of professionals but not limited to:

• Mechanical and Maintenance Engineers
• Process and Plant Engineers
• Instrumentation and Control Technicians
• Maintenance Supervisors and Reliability Engineers
• Valve Inspectors and Technicians
• Anyone responsible for the operation, inspection, or maintenance of valves

• Expert-led sessions with dynamic visual aids
• Comprehensive course manual to support practical application and reinforcement
• Interactive discussions addressing participants’ real-world projects and challenges
• Insightful case studies and proven best practices to enhance learning

By the end of this course, participants should be able to:

• Understand the principles, functions, and classifications of valves
• Identify valve components and their design features
• Select suitable valves for different applications and service conditions
• Apply correct procedures for installation, inspection, and maintenance
• Diagnose and troubleshoot common valve problems
• Enhance system performance through proper valve selection and maintenance

DAY 1

Introduction to Valve Technology and Fundamentals

• Welcome and Introduction
• Pre-Test
• Role of Valves in Process Control and Safety
• Valve Classification and Terminology
• Basic Flow and Pressure Control Principles
• Overview of Valve Standards and Specifications (API, ASME, ISO)
• Valve Materials and Construction Features

DAY 2

Valve Types and Design Principles

• Gate, Globe, Ball, Plug, and Butterfly Valves – Design and Operation
• Check and Non-Return Valves
• Pressure Relief and Safety Valves
• Control Valves and Actuation Systems
• Valve Trims, Seats, and Sealing Mechanisms
• Selection Criteria for Process, Pressure, and Temperature Conditions
• Flow Characteristics and Cv Calculations

DAY 3

Valve Operation and Applications

• Manual, Pneumatic, Electric, and Hydraulic Actuators
• Valve Automation and Control Integration
• Applications in Process, Steam, Oil & Gas, and Water Systems
• Flow Regulation and Pressure Control Applications
• Installation Guidelines and Torque Specifications
• Commissioning and Functional Testing Procedures
• Operational Safety and Shutdown Procedures

DAY 4

Valve Maintenance, Inspection and Repair

• Preventive and Predictive Maintenance Techniques
• Inspection Procedures and Testing Methods
• Packing, Gasket, and Seal Replacement
• Stem, Bonnet, and Trim Maintenance
• Valve Refurbishment and Reconditioning
• Common Failure Modes – Corrosion, Erosion, Leakage, and Seat Damage
• Maintenance Recordkeeping and Traceability

DAY 5

Troubleshooting and Course Wrap-up

• Troubleshooting Valve Problems – Leakage, Vibration, Sticking, and Cavitation
• Root Cause Failure Analysis (RCFA)Valve Reliability and Lifecycle Optimization
• Best Practices for Maintenance and Operation
• Post-Test
• Certificate Ceremony