Course Details

This course is appropriate for a wide range of professionals but not limited to:

• Instrumentation and Control Engineers
• Maintenance and Reliability Engineers
• Process and Operations Engineers
• Instrument Technicians and Supervisors
• Plant and Utilities Engineers
• Anyone responsible for pneumatic systems and instrument air supply

• Expert-led sessions with dynamic visual aids
• Comprehensive course manual to support practical application and reinforcement
• Interactive discussions addressing participants’ real-world projects and challenges
• Insightful case studies and proven best practices to enhance learning

By the end of this course, participants should be able to:

• Understand the principles and operation of instrument air and pneumatic systems
• Identify key components and their functions in air systems
• Ensure air quality and proper system design for reliable performance
• Troubleshoot pneumatic and instrument air system issues
• Apply maintenance and inspection best practices
• Improve energy efficiency and system reliability

DAY 1

Introduction to Instrument Air and Pneumatic Systems

• Welcome and Introduction
• Pre-Test
• Role of Instrument Air Systems in Process Control
• Basic Pneumatic Principles – Pressure, Flow, and Volume
• Overview of Typical Instrument Air System Layout
• Air Quality Requirements (ISO 8573) Safety Considerations in Air and Pneumatic Systems

DAY 2

Instrument Air System Components and Design

• Air Compressors – Types, Selection, and Operation
• Air Receivers and Storage Systems
• Air Dryers – Refrigerated and Desiccant Types
• Filters, Separators, and Moisture Removal
• Pressure Regulators and Relief Valves
• Piping Design and Distribution Systems
• Condensate Drains and Maintenance Requirements

DAY 3

Pneumatic System Components and Operation

• Pneumatic Valves and Actuators
• Cylinders, Motors, and Positioners
• Pneumatic Instrumentation and Signal Transmission
• Pressure and Flow Control Devices
• Control Logic in Pneumatic Systems
• Calibration and Tuning of Pneumatic Instruments
• Preventive Maintenance for Pneumatic Devices

DAY 4

Troubleshooting and Maintenance Practices

• Common Problems in Air and Pneumatic Systems
• Leak Detection and Air Loss Management
• Pressure Drop and Flow Restriction Diagnosis
• Moisture and Contamination Control
• Instrument Air Quality Monitoring
• Lubrication and Filter Maintenance
• Reliability and Energy Efficiency Improvements

DAY 5

System Optimization and Course Wrap-up

• Best Practices for System Design and Operation
• Integration with Control Systems and Automation
• Performance Monitoring and Optimization Techniques
• Case Examples of Common System Failures and Remedies
• Post-Test
• Certificate Ceremony