Course Details

This course is appropriate for a wide range of professionals but not limited to:

• Maintenance and Reliability Engineers
• Maintenance Supervisors and Planners
• Operations and Production Engineers
• Asset Integrity, Mechanical, and Plant Engineers
• Maintenance Technicians and Engineering Support Staff
• Anyone involved in asset management, maintenance planning, or reliability improvement

• Expert-led sessions with dynamic visual aids
• Comprehensive course manual to support practical application and reinforcement
• Interactive discussions addressing participants’ real-world projects and challenges
• Insightful case studies and proven best practices to enhance learning

By the end of this course, participants should be able to:

• Understand core concepts of maintenance and reliability engineering
• Implement effective maintenance strategies and planning processes
• Perform root cause and failure analysis to prevent repeat failures
• Apply condition monitoring and predictive maintenance techniques
• Improve equipment availability and lifecycle performance
• Track maintenance performance using KPIs and reliability metrics

DAY 1

Introduction to Maintenance and Reliability Concepts

• Welcome and Introduction
• Pre-Test
• Role of Maintenance in Asset Management
• Types of Maintenance: Reactive, Preventive, Predictive, and Proactive
• Reliability Engineering Fundamentals
• Understanding Failure Behavior and Failure Modes
• Reliability vs. Maintainability vs. Availability
• Exercise

DAY 2

Maintenance Strategy Development and Planning

• Maintenance Strategy Selection Criteria
• Preventive Maintenance Justification and Optimization
• Reliability-Centered Maintenance (RCM) Framework
• Maintenance Planning and Scheduling Principles
• Work Order Management and Maintenance Execution
• Spare Parts and Materials Management for Maintenance
• Exercise

DAY 3

Failure Analysis and Root Cause Techniques

• Identifying Failure Mechanisms and Fault Patterns
• Fault Tree Analysis and Failure Modes and Effects Analysis (FMEA)
• Root Cause Analysis (RCA) Tools and Methods
• Equipment Criticality Analysis
• Failure Data Collection and Categorization
• Exercise

DAY 4

Condition Monitoring and Predictive Maintenance

• Vibration Monitoring, Thermography, Ultrasound, and Oil Analysis
• Condition-Based Maintenance (CBM) Decision Tools
• Reliability Modeling and Weibull Analysis
• Asset Health Monitoring and Digital Maintenance Systems
• Performance Monitoring and Reliability KPIs
• Exercise

DAY 5

Continuous Improvement and Course Wrap-up

• Maintenance Audits and Performance Review
• Improving Reliability Through Human Factors and Training
• Lean Maintenance and Waste Reduction
• Aligning Maintenance Policies with ISO 55000 Asset Management Standards
• Post-Test
• Certificate Ceremony