Course Details

This course is appropriate for a wide range of professionals but not limited to:

• Mechanical and Civil Engineers
• Utilities, Process, and Plant Engineers
• Maintenance and Reliability Engineers
• Water System Operators and Technicians
• Project and Design Engineers
• Anyone involved in the design, operation, or maintenance of water networks and pumping systems

• Expert-led sessions with dynamic visual aids
• Comprehensive course manual to support practical application and reinforcement
• Interactive discussions addressing participants’ real-world projects and challenges
• Insightful case studies and proven best practices to enhance learning

By the end of the course, participants will be able to:

• Understand the fundamentals of water distribution and pumping systems
• Identify key components and their functions in water networks
• Analyze hydraulic performance and system efficiency
• Apply proper design, operation, and maintenance practices
• Troubleshoot common problems in pumps and distribution systems
• Implement strategies for energy optimization and reliability improvement

DAY 1

Introduction to Water Systems and Pumping Stations

• Welcome and Introduction
• Pre-Test
• Overview of Water Distribution Networks
• Components of a Pumping and Piping System
• Basic Principles of Hydraulics and Fluid Flow
• Pressure, Head, and Flow Relationships
• Types of Water Supply Systems (Industrial, Municipal, Fire, Utility)
• Safety and Operating Standards

DAY 2

Hydraulic Design and System Analysis

• Pipe Sizing, Flow Velocity, and Head Loss Calculations
• Pump Head and System Curve Development
• Pressure Zones and Network Balancing
• Surge and Transient Pressure Control
• Valve Selection and Placement in Networks
• Hydraulic Modeling and Simulation Tools Overview
• System Design Considerations for Reliability and Efficiency

DAY 3

Pumping Station Design and Components

• Pump Types Used in Water Systems (Centrifugal, Vertical Turbine, Submersible)
• Pump Selection and Performance Curves
• Suction, Discharge, and Priming Arrangements
• Motor and Drive Systems
• Piping Layout and Support Arrangements
• Instrumentation, Flow Meters, and Pressure Gauges
• Electrical and Control Panels for Pumping Systems

DAY 4

Operation, Maintenance and Troubleshooting

• Start-up, Normal Operation, and Shutdown Procedures
• Routine Maintenance and Inspection Activities
• Lubrication, Alignment, and Vibration Control
• Common Operational Problems (Cavitation, Leaks, Overheating)
• Troubleshooting Techniques and Root Cause Identification
• Preventive and Predictive Maintenance Planning
• Documentation and Performance Tracking

DAY 5

System Optimization

• Energy Efficiency in Pumping Stations
• Control Systems – Pressure, Flow, and Level Regulation
• SCADA and Automation in Water Systems
• Case Studies of Pumping Station Problems and Solutions
• Reliability Improvement and Life Cycle Management
• Post-Test
• Certificate Ceremony