Course Details

This course is appropriate for a wide range of professionals but not limited to:

• Mechanical and Design Engineers
• Project and Piping Engineers
• Maintenance and Reliability Engineers
• Process and Plant Engineers
• Draftsmen and Technical Supervisors
• Anyone involved in piping design, installation, or inspection

• Expert-led sessions with dynamic visual aids
• Comprehensive course manual to support practical application and reinforcement
• Interactive discussions addressing participants’ real-world projects and challenges
• Insightful case studies and proven best practices to enhance learning

By the end of this course, participants should be able to:

• Understand the principles of fluid flow and piping system operation
• Identify piping system components and their functions
• Interpret piping codes, standards, and design specifications
• Apply proper material selection and layout design techniques
• Perform basic stress analysis and support design considerations
• Implement inspection and maintenance best practices for piping systems

DAY 1

Introduction to Piping Systems

• Welcome and Introduction
• Pre-Test
• Overview of Piping Systems and Applications
• Basic Fluid Mechanics for Piping Design
• Piping Terminology and Definitions
• Piping System Classifications (Process, Utility, etc.) Pressure, Temperature, and Flow Considerations
• Introduction to Piping Codes and Standards (ASME B31 Series)

DAY 2

Piping Components and Materials

• Pipes, Fittings, Valves, and Flanges – Functions and Types
• Gaskets, Bolting, and Joint Design
• Materials Selection and Specifications
• Corrosion and Erosion Control in Piping Systems
• Pressure Ratings and Temperature Limits
• Pipe Manufacturing and Quality Testing
• Material Traceability and Certification Requirements

DAY 3

Piping Design, Layout and Supports

• Piping Layout and Routing Principles
• Isometric and Orthographic Drawings
• Piping and Instrumentation Diagrams (P&IDs)
• Expansion, Flexibility, and Thermal Stress Considerations
• Piping Supports, Hangers, and Restraints
• Stress Analysis Concepts and Load Types
• Design Documentation and Review Procedures

DAY 4

Fabrication, Installation and Inspection

• Piping Fabrication Techniques and Welding Methods
• NDT Methods for Welds and Materials
• Pressure Testing – Hydrostatic and Pneumatic
• Installation Tolerances and Alignment
• Field Modifications and As-Built Drawings
• Inspection Checklists and Quality Control Procedures
• Safety and Environmental Considerations During Construction

DAY 5

Operation and Maintenance

• Piping Operation and System Monitoring
• Maintenance and Repair Practices
• Leak Detection and Failure Prevention
• Common Piping Problems and Troubleshooting Techniques
• Documentation and Recordkeeping
• Post-Test
• Certificate Ceremony